Introduction

Our company has been working on process control and automation projects in different segments of industry since 1996. The company went through a major transformation in 2003.
Since the very beginning we put...

great effort to serve our costumers entirely. We provide solutions for electrical and control technical problems in every phase from starting assessment and professional advising through engineering and development to repair. After developing and presenting a system to our customer we take part in maintenance, repair, expansions and modifications. Our object is to create outstanding quality, custom made, state of the art, reliable and cost effective, user oriented systems.

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Our experts

Our engineers have two decades of experience in the area of industrial process automation. They are registered members of the Hungarian Chamber of Engineers and have full license to design building electricity and automation systems.

We have certification for designing and leading explosion proof (ATEX) works.

We also have experts for electric shock protection examinations.

We hire skilled and experienced professional subcontractors for the construction and making tasks. The quality of their work is guaranteed by our partnership that has been successfully operating for many years by now. Our comprehensive liability insurance is also valid for the work of our subcontractors.

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Technical background

Our firm puts ephasize on owning and using the best quality equipment that our projects require.
We use legal softwares only. Our electrical designing and documentation work is supported by the latest EPLAN Professional CAD system.

We own the up-to-date versions of all the necessary development and programming tools that are required for developing PLC control programs (e.g. Siemens TIA Portal, Step7 Professional, ProTool/Pro, WinCC, Teleservice etc.) We also have wide range of high-quality instruments for on-site testing, installation measurings and workshop tasks. Our equipments are calibrated regularly.

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Profession

Engineering
Program development
Construction
Repair and maintenance

Our engineering activity includes system integration works, electrical engineering, system plan developing and creating logic designs.
Our professional colleagues are registered at the Hungarian Chamber of Engineers. We consider it very important to create high standard comprehensive documentation about the designed systems. Our engineering and documentation work is supported by the latest EPLAN Professional CAD system.
The most important aspect when choosing our equipment is reliability.
We only install certified parts and equipments which are made by well known manufacturers. For control functions we mostly use Siemens products, for protection and switching appliances we use EATON, Schneider and Siemens products and our accessories are mostly made by Weidmüller, WAGO, Rittal, Omron and Datcon. Of course we are also open to cooperate with different suppliers if required.

Our program development activity includes creation of control software and applications for PLC based control systems; developing and programming supervisory, control, and data acquisition (SCADA) systems as well as making human-machine interface applications (e.g. for operator panels, PC).
Our professionals rely on their own decennial experience when developing the operation and structural concept, and working out algorithms.
According to the requirements and possibilities we develop modular structures to help further expansions.
We use the latest developing systems (ex.: Siemens Step7 Professional, S7 MicroWin, Teleservice, ProTool/Pro, WinCC, Citect, C++ Builder stb.).
The completed programs go through a detailed and careful pre- and on-site testing. After putting in operation the final software are given to our client including comments in a full form to make repairs and fault diagnosis easier.

Our company constructs process control systems and cabinets from quality parts according to the valid European and national standards, and according to our costumer's requirements. After finishing the installation and cabling works we make and document the needed revisions.
Our partners and subcontractors cost-effective and professional work is guaranteed by our partnership that has been successfully operating for years by now.

Our colleagues have many years of experience in fault diagnosis and recovery of PLC based or other control systems.
We undertake electrical and automation-oriented repair and maintenance works in occasional or contracted construction.

References

Our implemented projects
Our clients
Photo gallery
Reconstruction: photos before and after
Conversion of PLC program of screw compressors for frequency converter control
2021.,
Sopron
Electric upgrading of glass bottle beer tunnel pasteurizer (Siemens S7-1500, TP1900)
2020.,
Bőcs
Control engineering upgrade of glass bottle pallet unloading machine (Siemens S7-1500F safety PLC, TP1200)
2020.,
Sopron
Expansion of overhead conveyor system with a new load/unload roller track (Siemens S7-1500)
2020.,
Sopron
Transformation of instant cocoa powder production line and transport system
2020.,
Szerencs
Logging of mixers measurement data to SQL database (Siemens S7-1500)
2020.,
Szerencs
Control engineering upgrade of screw compressors (8 pcs, Siemens S7-1200)
2020.,
Győr
Conversion of cocoa paste storage and supply SCADA system to Wonderware Intouch environment
2020.,
Diósgyőr
Manufacturing of automatic proofing machine control
2020.,
Kecskemét
Container filling station control (Simens S7-1200 PLC)
2019.,
Szerencs
Electrical and control engineering works raleted to the reconstrution of an existing packaging line
2019.,
Szerencs
Full electric upgrading reconstruction of the overhead conveyor control system. Siemens S7-1500F central safety PLC, industrial WiFi wireless (safety) communication, barcode positioning system, 16 transport trolleys with Siemens S7-1200F safety controllers
2019.,
Soron
Development of cooling control related to the industrial refrigeration system expansion (Siemens S7-1500, TP1200)
2019.,
Győr
Development of CO2 detection system and emergency ventilation control of the bright beer tank (Siemens S7-1500F safety PLC)
2019.,
Sopron
Documentacion updating and preparing in electronic form (EPLAN) of an existing beer filtering equipment
2019.,
Sopron
Transformation and expansion of an instant cocoa powder production line
2019.,
Szerencs
Control implementation of a labeling system serving the previous packaging line
2019.,
Sopronhorpács
Replacement of Remote IOs of the brewhouse control system (Transformation of 28 Control Cabinets) 2nd phase
2017.,
Sopron
PLC replacement of keg bottling prewash line from Siemens C7-626 to S7-1500 and TP700 Operator Panel
2017.,
Sopron
PLC replacement of keg filling machine line from Siemens C7-626 to S7-1500 and TP700 operator panel
2017.,
Sopron
Rebuild of the Bucher made Press Control System to PLC Control System (Siemens S7-1500)
2017.,
Budapest
Rebuild of the depalletizer control system from Siemens S5 based controller to S7-1500
2017.,
Sopronhorpács
PLC programming projects related to PLC replacement of the wire production line (from Siemens S5-155U to S7-400) 2nd phase
2016.,
Ózd
Preparation of electric and logical plans for the ash transport system of Szaudi Yanbu 3 power plant
2015.,
Turkey
Replacement of Keg Pallet WAGO remote I/O Modules to Siemens ET200S I/O Modules
2015.,
Sopron
PLC programming projects related to replacement of the wire production line PLC (from Siemens S5-155U to S7-400) 1st phase
2015.,
Ózd
Upgrading of the supervision system of the packaging line
2014.,
Szerencs
Full electric upgrading of the traying machine and replacement of the six-axis synchronous drive system (S7-300, SIMOTION D)
2014.,
Bükk
Replacing the full control system of the cocoa agglomeration machine line (control cabinets, PLCs, HMIs)
2014.,
Szerencs
Development of the new oven control panel for a small bakery (microcontroller based target device)
2014.,
Kecskemét
Upgrading the chocolate paste tanks with radar level sensors
2014.,
Diósgyőr
Implementation of the supervisor and automatic stopping system of the packaging line (Rockwell ControlLogix PLC, PanelView Plus 1250)
2014.,
Szerencs
Keg filling station auxiliary equipments (tank control, empty Keg rotator, cap extraction, external washer, Keg valve clamp, full Keg rotator) PLC replacement from Siemens S7-200 to S7-1200
2014.,
Sopron
Preparation of the logical plan of the ash transport system for AKSA power plant in Turkey
2013.,
Turkey
Bottle washing equipment PLC replacement from Siemens S5-115U to S7-1500
2013.,
Sopron
Bottle packing machine PLC replacement from Siemens S5-115U to S7-1500
2013.,
Sopron
Development of the safety supervising system for the agglomeration machine lines (Rockwell ControlLogix PLC, PanelView Plus 1250)
2013.,
Szerencs
Preparation of the logical plans of the ash transport system for the Tufanbeyli power plant in Turkey
2012.,
Turkey
Reconstruction of the fault detection and the SMS sending system in the whole factory, replacing the old SCADA PC with WAGO controller, and developement of a web-based management and parameterization interface
2012.,
Szerencs
Cocoa paste storage and supply system PLC replacement from Siemens S5 to Siemens S7, full control program rewrite
2012.,
Diósgyőr
Programming works required to integration of the industrial refrigeration system and water management system into the central SCADA system (configuring the OPC server)
2012.,
Sopron
Programming works required to integration of the sewage treatment plant control system into the central SCADA system (configuration of OPC server)
2012.,
Sopron
Preparation and programming of the central data collection system for electric consumption meters (display on a web interface)
2012.,
Szerencs
HDG packing machine PLC replacement (from Siemens S5 to S7)
2011.,
Szerencs
Design and construction of the data collection system of the sewage pump equipment
2011.,
Szerencs
Design and implementation of the plant monitoring and data collection system of press machines
2011.,
Budapest
Replacing the PROCON SCADA of the cocoa paste storage and transport system to Siemens WinCC
2011.,
Diósgyőr
Repair of Unox-made oven control electronics (more than 500, still ongoing service)
2011.,
Kecskemét
Design, implementation and programming of instant coffee aromatization control system
2010.,
Szerencs
Design and construction work, related to a complete electrical renovation of the industrial refrigeration system (0,4kV / 1600A technology and power supply distributor, enclosed rail system, automatic power factor control, Siemens S7 PLC)
2010.,
Szerencs
Design and implementation of central control of the industrial refrigeration system
2010.,
Budapest
Beer filter equipment PLC replacement from Siemens S5 to Siemens S7, complete rewriting of the controller program, creation of the InTouch SCADA application
2010.,
Sopron
Participation in the preparation of the brewery BBT tanks PLC control program
2010 Bőcs
Complete electrical documentation of an existing beer filter control system, based on a detailed survey
2009.,
Sopron
Designing and manufacturing of automatic proofing machine control for a small bakery (more than 600 pieces)
2009.,
Kecskemét
Complete program rewriting of the existing microcontroller-based oven control electronics, EPROM replacement (more than 5000 pieces)
2009 Kecskemét
Design and construction of the industrial elevator control system
2008.,
Budapest
Electric design and construction of self-propelled material transport wagon
2008.,
Budapest
Complete reconstruction of the Bucher-made hydraulic press machine (Siemens S7 PLC)
2008.,
Budapest
Design and implementation of the container detection system
2008.,
Budapest
Renewal of the 315kW electrical consumption compressor control system, PLC replacement to Siemens S7, soft start drive design
2008.,
Sopron
Electrical design and construction of the container lifting equipment
2008.,
Budapest
Complete reconstruction design and implementation of the sugar supply system control, PLC and SCADA programming
2007.,
Szerencs
Design of cappuccino powder mixing equipment control system (full design and construction)
2007.,
Szerencs
Design and construction of the industrial refrigeration system
2007.,
Tahitótfalu
Design and construction related to the electrical reconstruction of the material preparation, storage and supply machine line (clay processing line)
2006.,
Budapest
Complete design and implementation of the pharmacy cold storage chamber system (4 pcs)
2006.,
Budapest
Preparation of the WinCC SCADA application for the hot and warm water supply system in the brewery
2006.,
Bőcs
Development of a central control for the industrial refrigerration system, PLC replacement of compressors (from Siemens S5 to S7) and integration into the central control system, complete design and implementation
2006.,
Sopron
Program developement and the on-site PLC installation for the PCB tinning machine line
2006.,
Budapest
Participation in the programming of the brick making machine (PLC program and PID control loops)
2005.,
Tiszavasvári
Complete reprogramming of instant cocoa powder production line. (PLC and Operator Panel)
2005.,
Szerencs
Program development of the pharmacy laboratory ventilation control system
2005.,
Miskolc
Development of the tool press machine control program
2005.,
Mór
Design and implementation of full-electric and control engineering design of the -30C ° cooling system for pharmacy (validated system)
2004.,
Budapest
Control engineering renewal design and programming of the plastic bottle production machine (PLC and HMI), construction of a rapid hydraulic wall thickness regulation
2003.,
Kőrösladány
Participation in the PLC program development of the automatic underground garage, on-site commissioning
2004.,
Budapest
Complete programming and electrical design of instant cocoa powder production line.
2004.,
Szerencs
Participation in the programming of the brick making machine (PLC program and PID control loops)
2004.,
Kisbér
Complete design, implementation and programming of the crystallization cooler equipment for nuclear power plant
2004.,
Paks
Electrical design, implementation, programming and commissioning of the high-performance water cooling system
2004.,
Budapest
The complete control engineering and electrical design and implementation of the drying plant's refrigeration system.
2004.,
Vasmegyer
Design and construction of the electric and control system for the dynamic cooling tunnel
2004.,
Budapest
Full electric and control engineering design and implementation of the -50C ° cooling system for pharmacy (validated system)
2003.,
Budapest
Programming, commissioning and on-site installation of the PLC control and HMI system design of the Rhodes brewery
2003.,
Greece, Rhodes
Complete design, programming, implementation, and on-site commissioning of the Cobalt-60 isotope refrigeration control system in the nuclear power plant.
2003.,
Paks
Participation in the logic planning of the power plant's ash transport system, on-site commissioning
2002.,
Saudi Arabia
Programming of the brick making machine (PLC program and PID control loops)
2002.,
Békéscsaba
Implementation of the pharmacy refrigeration chambers' SCADA and SMS sending systems (Validated system)
2002.,
Budapest
Full electrical design and construction of the pharmacy refrigeration chambers' control system (Validated system)
2002.,
Budapest
Participation of the PLC program developement in the oil transfer pump plant
2001.,
Russia
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Photos of our control panels and softwares

Pictures of renewal works made by our company

Products

Own-developed and manufactured in series microcontrollers with target controllers with full CE documentation.
There are hundreds of copies in operation of both of these electronics.

 

KELEMAT PB
proofing cabinet controller

The appliance is used to control proofing cabinets operating in bakeries.
Unitronics Jazz-based device handles proofing programs; has built-in power supply, temperature measurements, power outputs, and liquid level switching.

  • Power Supply of Unitronics JAZZ PLC and matching of I / O (8 DO, 1 DI, 3AI)
  • DC24V 1.5A Power Supply
  • 3 piece of relay output 230V / 6A (fan, compressor, heating)
  • 1 piece of 230V / 6A semiconductor output (heating)
  • 4 piece of 24VDC semiconductor outputs (fans, valves)
  • 2 piece of 4-20mA inputs (temperature, humidity)
  • 1 piece of Pt100 / 0-10V converter (-50 ° C ... + 150 ° C)
  • 1 piece of Conductive Level Switch Converter

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HD+
oven controller

The appliance is used to control electric ovens in bakery shops. It handles baking programs, it has temperature measurement inputs, power outputs, wired and wireless communication capability, and memory card slots.

  • 1 piece of oven heating control (230V / 20A; Wago pull spring coupling; zero shift switching)
  • 1 piece of fan control output with rotational direction change (230V / 1A)
  • 1 piece of water pump control output (230V / 1A; disconnectable terminals connection with screws)
  • 1 piece of oven light control output (230V / 1A; disconnectable terminals connection with screws)
  • 2 piece of aux control outputs (230V / 1A; Faston connector)
  • 1 piece of beep signal (piezo buzzer)
  • 1 door switch input (NC contact, disconnectable terminals connection with screws)
  • 1 Pt1000 oven thermometer input (-20 ° C to + 300 ° C; disconnectable terminals connection with screws)
  • 1 Kyt81 Thermometer Input (-20 ° C to +100 ° C; disconnectable terminals connection with screws)
  • 1 SSR control output (PID control option, disconnectable terminals connection with screws)
  • USB port (parameterization, programming, diagnostics)
  • SD card (logging)
  • RTC (real-time battery-protected clock)
  • Bluetooth interface (optional)
  • Alphanumeric LED display with 2x3 characters
  • 6 touch-sensitive (QTouch) user interfaces
  • 99 program positions (3 baking phases per program: temperature, steam, time, 1 sowing temperature)
  • timed switch-on (up to 1 week)
  • PID oven temperature control (optionally connected to SSR)
  • logging of baking programs on SD card
  • internal diagnostic storage

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Quality assurance

Our firm has been operating under quality control according to EN ISO 9001:2008 standard since January, 2005.

we strive for stable operation, to broaden our customer base, and to better serve our customers' needs.

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3.
4.
5.
GDPR
Certification

1. Our main processes

  • Our main processes controlled by our Quality Management System:
  • Designing, manufacturing, producing and on-site assembling of the Industrial Process Control Systems.
  • Maintenance and repair of industrial process control systems
  • Distribution of electrical industrial products

2. Customer centered operation

The main source of our profit is customer satisfaction, so
our policies are tailored to customer focus.

  • So, according to this:
  • We are trying to get acquainted with our existing (and potential) customers' needs for our services.
  • We strive to find a practical and cost-effective way to meet customer needs.
  • We pay attention to customer demand and we improve our activities based on differences.

3. Contact with other regulations

The Quality Management System is designed to integrate
organically into our other regulations, thus providing
a tight unit for accounting and other systems.

4. Gradual development

Our company wants to be the most recognized in the field for long-term.
To do so, it has established a quality management regime that consists
of step-by-step measurably improved and developed elements. We strive to achieve this.

5. Practical implementation, commitment, recognition

We build up a system that is not just a theory in regulation, but
a rule that determines our everyday practice.
Our management takes the necessary steps for our quality policy to
be known and expects its' employees to identify with it.

G. GDPR

GAL Mérnöki Iroda Kft undertakes to ensure that any data management related to its activities complies with the current requirements.

Our latest Privacy Notice is available at the following link: *link*

C. Certificate

The certification registration number of our firm
cerfified by the e.com-CERT, is: QM HU 1 19 682 19.

The certificate can be downloaded here: GAL Mérnöki Iroda Kft_SX-1610.19_QMS-CERT-ENG_2019

The certifiate is valid until May 05, 2022.

 

Contact

 

Firm name:
GAL Engineering Ltd.

 

Headquarters:
1139 Budapest, Tahi u. 24.
Phone/fax:
E-mail:
iroda@gal-mi.hu

Impressum

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All rights reserved. Text, pictures, graphics and videos and their arrangement on these sites are copyrighted. These content are forbidden to use, copy, distribute or change  for business or other purposes.

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GAL Mérnöki Iroda Kft.
GAL Engineering Ltd.

Tahi u. 24.
H-1139 Budapest

Managing director: Mr. Artúr Kiss
Technical manager: Mr. Krisztián Tapuska

EU tax No. : HU13142665
Trade register No. : Cg. 01-09-720827

Telephone/fax : (+36) (1) 320 8183
E-mail: iroda@gal-mi.hu

Graphic design and programming: GFX Design Kft.