Introduction

Our company has been working on process control and automation projects in different segments of industry since 1996. The company went through a major transformation in 2003.
Since the very beginning we put...

great effort to serve our costumers entirely. We provide solutions for electrical and control technical problems in every phase from starting assessment and professional advising through engineering and development to repair. After developing and presenting a system to our customer we take part in maintenance, repair, expansions and modifications. Our object is to create outstanding quality, custom made, state of the art, reliable and cost effective, user oriented systems.

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Our experts

Our engineers have two decades of experience in the area of industrial process automation. They are registered members of the Hungarian Chamber of Engineers and have full license to design building electricity and automation systems.

We have certification for designing and leading explosion proof (ATEX) works.

We also have experts for electric shock protection examinations.

We hire skilled and experienced professional subcontractors for the construction and making tasks. The quality of their work is guaranteed by our partnership that has been successfully operating for many years by now. Our comprehensive liability insurance is also valid for the work of our subcontractors.

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Technical background

Our firm puts ephasize on owning and using the best quality equipment that our projects require.
We use legal softwares only. Our electrical designing and documentation work is supported by the latest EPLAN Professional CAD system.

We own the up-to-date versions of all the necessary development and programming tools that are required for developing PLC control programs (e.g. Siemens TIA Portal, Step7 Professional, ProTool/Pro, WinCC, Teleservice etc.) We also have wide range of high-quality instruments for on-site testing, installation measurings and workshop tasks. Our equipments are calibrated regularly.

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Profession

Engineering
Program development
Construction
Repair and maintenance

Our engineering activity includes system integration works, electrical engineering, system plan developing and creating logic designs.
Our professional colleagues are registered at the Hungarian Chamber of Engineers. We consider it very important to create high standard comprehensive documentation about the designed systems. Our engineering and documentation work is supported by the latest EPLAN Professional CAD system.
The most important aspect when choosing our equipment is reliability.
We only install certified parts and equipments which are made by well known manufacturers. For control functions we mostly use Siemens products, for protection and switching appliances we use EATON, Schneider and Siemens products and our accessories are mostly made by Weidmüller, WAGO, Rittal, Omron and Datcon. Of course we are also open to cooperate with different suppliers if required.

Our program development activity includes creation of control software and applications for PLC based control systems; developing and programming supervisory, control, and data acquisition (SCADA) systems as well as making human-machine interface applications (e.g. for operator panels, PC).
Our professionals rely on their own decennial experience when developing the operation and structural concept, and working out algorithms.
According to the requirements and possibilities we develop modular structures to help further expansions.
We use the latest developing systems (ex.: Siemens Step7 Professional, S7 MicroWin, Teleservice, ProTool/Pro, WinCC, Citect, C++ Builder stb.).
The completed programs go through a detailed and careful pre- and on-site testing. After putting in operation the final software are given to our client including comments in a full form to make repairs and fault diagnosis easier.

Our company constructs process control systems and cabinets from quality parts according to the valid European and national standards, and according to our costumer's requirements. After finishing the installation and cabling works we make and document the needed revisions.
Our partners and subcontractors cost-effective and professional work is guaranteed by our partnership that has been successfully operating for years by now.

Our colleagues have many years of experience in fault diagnosis and recovery of PLC based or other control systems.
We undertake electrical and automation-oriented repair and maintenance works in occasional or contracted construction.

References

Our implemented projects
Photo gallery
Reconstruction: photos before and after
Box Palette Wrap Control PLC Replacement From Siemens S7-200 to S7-1200 and KTP400 Operator Panel
2018.,
Heineken, Sopron
Expansion of refrigeration cabinet with new compressors, heat exchanger and condenser (PLC expansion, SCADA modification)
2018.,
Heineken, Sopron
Replacement of outsourced IO Housing Control System (Transformation of 17 Control Cabinets) 2nd phase
2017.,
Heineken, Sopron
Keg barrel prewash machine line replacement of PLCs from Siemens C7-626 to S7-1500 and TP700 Operator Panel
2017.,
Heineken, Sopron
Keg barrel charging line PLC replacement from Siemens C7-626 to S7-1500 and TP700 operator panel
2017.,
Heineken, Sopron
Replacement of outsourced IO Housing Control System (Transformation of 11 Control Cabinets) 1st phase
2017.,
Heineken, Sopron
Renewal of Bucher Press Machine Control to PLC Control (Siemens S7-1500)
2017.,
RATH Hungária, Budapest
Renewal of bass decoder control of empty box from Siemens S5 based controller to S7-1500
2017.,
Partner in Pet Food, Sopronhorpács
Electrical and control engineering works, related to the expansion of the safety system of cylinder depolarizing rotary table
2016.,
Heineken, Sopron
Developing an Oxygen Level Metering System for a packaging line
2016.,
Nestlé, Szerencs
PLC Programming Jobs Related to PLC Replacement of Wire Rows (from Siemens S5-155U to S7-400) II. phase
2016.,
Ózdi Acélművek, Ózd
Preparation of electric and logical plans for Szaudi Yanbu 3 power plant roller shutter system
2015.,
MBE EWB Technológiai Ltd.
Replacement of Keg Palette WAGO Outbound I / O Modules to Siemens ET200S Outbound I / O Modules
2015.,
Heineken, Sopron
Development of air drying systems for sugar system
2015.,
Nestlé, Szerencs
Electrical and control engineering related to instant cocoa mixer replacement
2015.,
Nestlé, Szerencs
PLC Programming Jobs (from Siemens S5-155U to S7-400) Related to Replacement of Wire Rows PLC, Phase I.
2015.,
Ózdi Acélművek, Ózd
Extending the packing line surveillance and shutdown system
2014.,
Nestlé, Szerencs
Fully electric reconditioning of a squaring machine, replacement of a six-axis synchronous drive system (S7-300, SIMOTION D)
2014.,
Nestlé, Bükk
Replacing the complete control of the agglomeration line (control cabinets, PLCs, HMIs)
2014.,
Nestlé, Szerencs
Development of an Oven Control Panel (Microcontroller Target Controller)
2014.,
Fornetti
Chocolate stirring tanks completing with radar level sensors
2014.,
Nestlé, Diósgyőr
Implementation of the packaging and automatic stop system of the packaging line (Rockwell ControlLogix PLC, PanelView Plus 1250)
2014.,
Nestlé, Szerencs
Keg filling station serving equipment (tank control, empty Keg compiler, cap extraction, external washer, bolt valve clamp, full Keg compiler) PLC replacement from Siemens S7-200 to S7-1200
2014.,
Heineken, Sopron
Preparation of a logical plan for an AKSA power plant fleet supply system in Turkey
2013.,
MBE EWB Technológiai Ltd.
Tumble mill system to create frequency inverter drives
2013.,
Nestlé, Szerencs
Cavitation pump control
2013.,
Inwatech, Budapest
Glass bottle wash equipment PLC replacement from Siemens S5-115U to S7-1500
2013.,
Heineken, Sopron
Replacement glass "in/out-er" PLCs from Siemens S5-115U to S7-1500
2013.,
Heineken, Sopron
Creating a security control system for agglomeration lines (Rockwell ControlLogix PLC, PanelView Plus 1250)
2013.,
Nestlé, Szerencs
Preparation of a logical plan for the Tufanbeyl Turkish power plant roller shutter system
2012.,
MBE EWB Technológiai Ltd.
Control engineering upgrade of the whole factory and error message and SMS sending system, replace PC with WAGO controller, web-based management and parameterization interface
2012.,
Nestlé, Szerencs
Cocoa mass control system Replacing Siemens S5 PLC for Siemens S7, full controller rewrite
2012.,
Nestlé, Diósgyőr
Complete electrical design and construction of the production hall of the sugar mill
2012.,
Nestlé, Szerencs
Programming and alignment work required to integrate a cooling house and water management system into a central SCADA system (configuring the OPC server)
2012.,
Heineken, Sopron
Programming and alignment work to integrate sewerage into central SCADA system (configuration of OPC server)
2012.,
Heineken, Sopron
Preparation and programming of a central data collection system for electric consumption meters (display on a web interface)
2012.,
Nestlé, Szerencs
Development of transport blower speed-variable drive
2012.,
Nestlé, Szerencs
Volpe made packaging line relocation
2011.,
Nestlé, Szerencs
HDG packing machine PLC replacement (from Siemens S5 to S7)
2011.,
Nestlé, Szerencs
Design and construction of sewage lifting collecting system
2011.,
Nestlé, Szerencs
Electrical control based engineering design and construction of cocoa-shipper transformation
2011.,
Nestlé, Szerencs
Design and implementation of the plant monitoring and data collection system of press machines
2011.,
RATH Hungária, Budapest
Replacing the PROCON Display System of Cocoa mass Tank Space to Siemens WinCC
2011.,
Nestlé, Diósgyőr
Expansion of furnace control electronics controller, EPROM and EEPROM replacement (more than 2500db)
2011.,
Fornetti Ltd.
Repair of Unox-made furnace control electronics (more than 500, still ongoing service)
2011.,
Fornetti Ltd.
Design, implementation and programming of Nescafe aromatization control system
2010.,
Nestlé, Szerencs
Design and construction of a complete electrical renovation of a refrigerating cabinet (0,4kV / 1600A technology and power supply distributor, enclosed rail system, automatic battery compensation, Siemens S7 PLC)
2010.,
Nestlé, Szerencs
Renovation, expansion, design and implementation of central control system of the refrigerator house
2010.,
Xellia, Budapest
Developing food-penetration thermometer (more than 150pcs made from it)
2010.,
Fornetti Ltd.
Beer filter system PLC replacement from Siemens S5 to Siemens S7, complete rewriting of controller, creation of InTouch SCADA application
2010.,
Heineken, Sopron
Migrating and local replacement of the CIP system operator panel application
2010.,
Líbia, Miszráta
Participation in the preparation of the PLC program of the Brewery druck plant
2010.,
Borsodi Sörgyár
Programming of the Expansion of Pressure Spacing (Siemens S7 and InTouch SCADA)
2009.,
Heineken, Sopron
Complete electrical documentation of existing, non-documented filter operation control, based on a detailed survey
2009.,
Heineken, Sopron
Programming of the push-tank space enlargement (Siemens S7 and InTouch SCADA)
2009.,
Heineken, Sopron
Design and manufacture of welder automated control (more than 600 pieces)
2009.,
Fornetti Ltd.
Complete rewriting of the oven control electronics program, EPROM replacement (more than 5000db)
2009.,
Fornetti Ltd.
Electrical and control engineering of the relocation of refrigerant aggregates (2 pieces)
2008.,
Richter Gedeon Pharmaceuticals Co.,
Budapest Hygiene Laboratory
Bürkle press control renewal
2008.,
Erdei Elektronics, Budapest
Resetting and modifying the Mixer II. mixing equipment
2008.,
Nestlé, Szerencs
Design and construction of "closed-spaced" lift control
2008.,
RATH Hungária, Budapest
Electric design and construction of self-propelled material transport wagon
2008.,
RATH Hungária, Budapest
Complete refurbishment of Bucher No. 5 press control (Siemens S7 PLC)
2008.,
RATH Hungária, Budapest
Design of the container detection system
2008.,
RATH Hungária, Budapest
Renewal of 315kW Compressor Control, PLC Replacement for Siemens S7, Soft Start Drive Design
2008.,
Heineken, Sopron
Electrical design and construction of container lifting equipment
2008.,
RATH Hungária, Budapest
Design and implementation of complete reconstruction of sugar supply system control, PLC and SCADA programming
2007.,
Nestlé, Szerencs
Planning and construction of the Nitrogen Cooling Control
2007.,
Péti Nitrogén
Design of Mixer II. mixer equipment control (full design and construction)
2007.,
Nestlé, Szerencs
Design and construction of cold store control
2007.,
Tahitótfalu
Design and construction of 2 mixer controls
2007.,
RATH Hungária, Budapest
Design and implementation of partial reconstruction of cooling system control
2007.,
Nestlé, Szerencs
Complete electrical and control engineering design and construction of electrical reconstruction of the material preparation, storage and supply line (clay line)
2006.,
RATH Hungária, Budapest
Complete design and implementation of 4 different cooling systems
2006.,
Richter Gedeon Pharmaceuticals Co.,
Budapest
Electrical and control engineering design and construction of sack storage machine group
2006.,
RATH Hungária, Budapest
Preparation of WinCC SCADA hot and cold water system application
2006.,
Borsodi Sörgyár, Bőcs
Development of a central control system for refrigeration cabinets, PLC replacement of compressors (from Siemens S5 to S7) and integration into the central control system, complete design and implementation
2006.,
Heineken, Sopron
Preparation of program and the on-site installation of the PLC chemical tinning line
2006.,
Erdei Elektronics, Budapest
Contributing to electrical design of filter-drying (explosion-proof) system
2006.,
Chinoin Zrt. - Sanofi-Aventis, Budapest
Participation in the programming of brick burning furnace control and regulation
2005.,
Wienerberger Ltd. factory in Tiszavasvári
Complete rewriting of Granco's matching system, mixer and instantiation program controller and operator panel application
2005.,
Nestlé, Szerencs
Establishment of a service-oriented remote monitoring system operating on a GSM network for Siemens PLC based control
2005.,
Alpharma Ltd.,
Budapest
Creation of the program system that controls the laboratory ventilation
2005.,
Chinoin Zrt. - Sanofi-Aventis, Miskolc
Preparation of the Youch and Hennecke's tool press control program
2005.,
Frimo, Mór
Design and implementation of full-electric and control engineering design of the -30C ° cooling system for Desogestrel technology (validated system)
2004.,
Richter Gedeon Pharmaceuticals Co.,
Budapest
Design and programming of control engineering renewal of a bottle production machine (PLC and HMI), rapid hydraulic wall thickness control
2003.,
Henkel, Kőrösladány
Participation in the preparation of an automatic underground parking PLC controller, on-site commissioning
2004.,
BM, Budapest
The entire conduction-technical renovation, electrical designing, programming and commissioning, after the relocation of the Nesquik up-measurer system, mixer and instantiating machine line.
2004.,
Nestlé, Szerencs
Electrical design of the pumping plant2004.,
Alpharma, Budapest
Participation in the programming of brick burning furnace control and regulation
2004.,
Wienerberger Ltd.,
small-scale plant
Complete design, implementation and programming of the crystallization chiller controller
2004.,
Paks Nuclear Power Plant
Electrical design, implementation, programming and commissioning of high-performance water cooling system
2004.,
Alpharma, Budapest
Wrapping Machine PLC replacement and programming
2004.,
Nestlé, Szerencs
The complete electrical and control engineering design and implementation of the cooling system of the new systemic heat pump drying plant
2004.,
AgroAroma - DTech, Vasmegyer
Design and construction of the electric and control system of the dynamic cooling tunnel
2004.,
Danone, Budapest
Full-electric and control engineering design and implementation of the -50C ° cooling system for birch technology (validated system)
2003.,
Richter Gedeon Pharmaceuticals Co.,
Budapest
The establisment, commissioning and on-site installation of the control and display system design of the Rhodes Brewery brewhouse equipment and cooking facilities
2003.,
Görögország, Rhodos
On-site modification and correction of the control program for spot welding and quality control line software
2003.,
Mexico, Quretaro
Complete design and implementation, programming, and on-site commissioning of Kobalt 60 refrigeration control system
2003.,
Paksi Atomerőmű
Participation in the logical planning of power plant flywheel transport system, on-site commissioning
2002.,
SWCC Shoaiba és Shuqaiq,
Szaúd-Arábia
Programming of the controller and regulator of the brick burning furnace
2002.,
Wienerberger Ltd.
békéscsabai üzem
Validated design and implementation of computer surveillance and cooling and climate control chambers and SMS sending systems
2002.,
Richter Gedeon Pharmaceuticals Co.,
Budapest Hygiene Laboratory
Fully validated electrical design and construction of the control system of the refrigeration and air conditioning chambers
2002.,
Richter Gedeon Pharmaceuticals Co.,
Budapest Hygiene Laboratory
Participation of the preparation of the PLC control program of the Oil Transfer Pump Plant
2001.,
Kusevszkaja, Russia
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Photos of our control panels and softwares

Pictures of renewal works made by our company

Products

Own-developed and manufactured in series microcontrollers with target controllers with full CE documentation.
There are hundreds of copies in operation of both of these electronics.

 

KELEMAT PB
Contr. of Cabinets of Leavening

The appliance is used to control leavener cabinets operating in bakeries.
Unitronics Jazz-based device handles leavening programs; has built-in power supply, temperature measurements, power outputs, and liquid level switching.

  • Power Supply of Unitronics JAZZ PLC and matching of I / O (8 DO, 1 DI, 3AI)
  • DC24V 1.5A Power Supply
  • 3 piece of relay output 230V / 6A (fan, compressor, heating)
  • 1 piece of 230V / 6A semiconductor output (heating)
  • 4 piece of 24VDC semiconductor outputs (fans, valves)
  • 2 piece of 4-20mA inputs (temperature, humidity)
  • 1 piece of Pt100 / 0-10V converter (-50 ° C ... + 150 ° C)
  • 1 piece of Conductive Level Switch Converter

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HD+
furnace control electronics

The appliance is used to control electric furnaces in bakery shops. It handles baking programs, it has temperature measurement inputs, power outputs, wired and wireless communication capability, and memory card slots.

  • 1 piece of furnace heating control (230V / 20A; Wago pull spring coupling; zero shift switching)
  • 1 piece of fan control output with rotational direction change (230V / 1A)
  • 1 piece of water pump control output (230V / 1A; disconnectable terminals connection with screws)
  • 1 piece of oven light control output (230V / 1A; disconnectable terminals connection with screws)
  • 2 piece of aux control outputs (230V / 1A; Faston connector)
  • 1 piece of beep signal (piezo buzzer)
  • 1 door switch input (NC contact, disconnectable terminals connection with screws)
  • 1 Pt1000 furnace thermometer input (-20 ° C to + 300 ° C; disconnectable terminals connection with screws)
  • 1 Kyt81 Thermometer Input (-20 ° C to +100 ° C; disconnectable terminals connection with screws)
  • 1 SSR control output (PID control option, disconnectable terminals connection with screws)
  • USB port (parameterization, programming, diagnostics)
  • SD card (logging)
  • RTC (real-time battery-protected clock)
  • Bluetooth interface (optional)
  • Alphanumeric LED display with 2x3 characters
  • 6 touch-sensitive (QTouch) user interfaces
  • 99 program positions (3 baking phases per program: temperature, steam, time, 1 sowing temperature)
  • timed switch-on (up to 1 week)
  • PID furnace temperature control (optionally connected to SSR)
  • logging of baking programs on SD card
  • internal diagnostic storage

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Quality assurance

Our firm has been operating under quality control according to EN ISO 9001:2008 standard since January, 2005.

we strive for stable operation, to broaden our customer base, and to better serve our customers' needs.

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Certification

1. Our main processes

  • Our main processes controlled by our Quality Management System:
  • Designing, manufacturing, producing and on-site assembling of the Industrial Process Control Systems.
  • Maintenance and repair of industrial process control systems
  • Distribution of electrical industrial products

2. Customer centered operation

The main source of our profit is customer satisfaction, so
our policies are tailored to customer focus.

  • So, according to this:
  • We are trying to get acquainted with our existing (and potential) customers' needs for our services.
  • We strive to find a practical and cost-effective way to meet customer needs.
  • We pay attention to customer demand and we improve our activities based on differences.

3. Contact with other regulations

The Quality Management System is designed to integrate
organically into our other regulations, thus providing
a tight unit for accounting and other systems.

4. Gradual development

Our company wants to be the most recognized in the field for long-term.
To do so, it has established a quality management regime that consists
of step-by-step measurably improved and developed elements. We strive to achieve this.

5. Practical implementation, commitment, recognition

We build up a system that is not just a theory in regulation, but
a rule that determines our everyday practice.
Our management takes the necessary steps for our quality policy to
be known and expects its' employees to identify with it.

C. Certificate

The certification registration number of our firm
cerfified by the Eupont Cert, is: MR 959 16 EU.

 

Contact

 

Firm name:
GAL Engineering Ltd.

 

Headquarters:
1139 Budapest, Tahi u. 24.
Phone/fax:
E-mail:
iroda@gal-mi.hu

Impressum

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GAL Mérnöki Iroda Kft.
GAL Engineering Ltd.

Tahi u. 24.
H-1139 Budapest

Managing director: Mr. Artúr Kiss
Technical manager: Mr. Gergely Szilágyi

EU tax No. : HU13142665
Trade register No. : Cg. 01-09-720827

Telephone/fax : (+36) (1) 320 8183
E-mail: iroda@gal-mi.hu

Graphic design and programming: GFX Design Kft.